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Working around a concrete pump requires constant attention to safety. High-pressure lines, moving equipment, and active job sites create serious risks. Whether you’re operating the pump, handling the hose, or working nearby, understanding the hazards and following proper procedures helps keep everyone safe and the job running smoothly.
Always wear appropriate PPE when working near a concrete pump or pump truck, including:
Before pumping begins, every crew member should understand the common hazards associated with concrete pumps and how to work safely around them.
A safe jobsite depends on visibility and awareness. Make sure the concrete pump operator always knows your location.
• Never stand between a concrete pump and a ready-mix truck, or between moving equipment.
• Before any truck(s) backs up to the hopper, ensure the area is clear and no one can become trapped between vehicles.
Never stand on or step over a concrete pipeline or hose while it is in operation. Pipeline pressures can exceed 1,000 PSI, and hoses can move unexpectedly.
Never touch pipe clamps, hoses, or other pump components during operation. If you notice a problem: Press the Emergency Stop (E-Stop) and notify the operator immediately.
Keep the hopper approximately two-thirds full to prevent air from entering the pump system. Trapped air can create dangerous pressure surges and hose whipping.
If air begins entering the system:
• Signal the operator to stop pumping immediately.
• Use the E-Stop if necessary.
• Know the location of all emergency stop controls before work begins.
If a concrete pump or boom contacts an energized power line, electrical current can travel through the equipment, concrete, and nearby vehicles. Anyone touching the pump, ready-mix truck, or associated equipment could be electrocuted. Always maintain a minimum clearance of 20 feet from energized power lines.
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Contact Cemstone’s Placing Team at 651-686-4274
